| The general categories of modern UPS systems are
on-line or off-line, the latter often
referred to as standby. An on-line UPS always
powers the load from its own internal energy supply, the
battery in the case of a static battery UPS, which is in
turn continuously charged by the input power. In a
standby system the load is powered by the input power
directly and the backup power circuitry is only invoked
when the utility power fails. Most UPS below 1 kVA are
of the standby variety which are cheaper, though
inferior to on-line systems which have no delay between
a power failure and backup power being supplied.
Fuel cell UPS have also been developed in recent
years using hydrogen and a fuel cell as a power source
potentially providing long runtimes in a small space but
at a premium price.
Rotary
Rotary uninterruptible power supply equipment uses a
motor-generator system to create a perfect sine wave
output. These units can be configured as (1) a motor
driving a mechanically connected generator, or (2) a
combined synchronous/synchronous motor/generator wound
in alternating slots of the field and stator. The motor
side of the unit in case #2 can be driven directly by an
AC power source or by a 6-step double-conversion motor
drive. Case #1 uses an integrated flywheel as a
short-term energy source instead of batteries to allow
time for external, electrically coupled gensets to start
and be brought online. Case #2 can use batteries or a
free-standing electrically coupled flywheel as the
short-term energy source. Sometimes, in case #1, the
flywheel itself is used to start the generator in a
mechanically coupled diesel configuration.
Rotary UPS equipment is far more tolerant of
lightning strikes than static equipment. It can provide
up to 17x fault clearing capabilities without going to
bypass. These units provide superior current inrush
handling for inductive loads such as motor startup or
compressor loads as well as medical MRI and cath lab
equipment.
The life cycle of these units is usually far greater
than that of their static siblings, up to 30 years or
more but they also cost a lot more.
Standby
(offline)
With this design, the UPS simply passes utility power
through to the load until either a power failure, sag or
spike occurs, at which point, the UPS switches the load
onto battery power and disconnects the utility power
until it returns to an acceptable level. In this design,
the UPS unit only charges the battery when it is running
on utility power. This design is the most cost effective
and typically makes use of a square wave or modified
square wave inverter. These units are typically found in
units 600 VA and below and designed for home use. This
design solves problems 1 – 3, however the disadvantage
of this is that any of the power problems numbered 4 - 9
will cause the UPS to switch to battery, and may cause
it to completely drain the battery and shut off even
though line voltage is still present true.
Line-interactive
Line interactive UPS units are designed so that the
inverter is always connected to the output of the UPS.
When line power is present, the inverter operates in
reverse to charge the battery. When utility power fails,
the UPS reverses the power flow from the inverter and
provides power to the load. This design provides better
filtering than a standby unit because the inverter is
always connected to the load.
Line interactive units typically will incorporate an
automatic voltage regulator. AVR allows the UPS to
effectively step-up or step-down the incoming line
voltage without switching to battery power. This allows
the UPS to correct most long term over-voltages or
under-voltages without draining the batteries. Another
advantage is that it reduces the number of transfers to
battery which extends the lifetime of the batteries.
Line-interactive UPS units are the most common design
for units in the 0.5 kVA to 5 kVA range. They are
typically used in small
server environments but are not as reliable as Delta
or Double conversion used in larger applications.
Delta
conversion online
Delta conversion is a new in concept online
technology. Unlike offline technology, no "switch on"
time is required. Like other True-Online technology, a
continuous separation of load and primary power is
offered except the frequency. With Delta
Conversion, frequency is synchronized with main input.
Delta conversion, as it's name implies, involves
having the inverter generate the "difference" between
the line voltage and the desired voltage. It does this
by magnetically coupling the line on the primary side
with the inverter on the secondary. When the line
voltage is within the acceptable range, no power is
drawn from the inverter and the load is directly powered
by the source. This gives delta conversion extremely
high efficiencies at this sweet spot. When the line
voltage deviates from the acceptable range, the inverter
delivers a voltage on the secondary winding of the
transformer which induces a voltage across the primary
which boosts or trims the source.
The battery is charged by an inverter in parallel
with the load. This inverter operates in both directions
powering the DC bus from the AC line or vice versa. When
the source cuts out, the inverter powering the
transformer turns off which turns off the source. This
is because no current on the secondary winding means no
current through the primary which is connected to the
source. The inverter that charges the battery then
operates in reverse powering the load.
The reason for this technology (which all True-Online
UPS have) is to synchronize the frequency with the main
input (normal operation mode). This is necessary when
UPS transfers from normal mode to bypass mode. It will
request a frequency synchronize between input/output for
a successful transfer. In fact, other True-Online UPS
will supply separation frequency only when bypass mode
is disabled. With the UPS, bypass mode is very
important. Like brakes or air bags in a car, it is a
"fail safe"; it will help to supply continuous power in
case of UPS fault, overload, etc.
Dual
conversion online
(Double Conversion)
Dual conversion uninterruptible power supplies
operate by converting incoming utility AC power to DC
and then convert the DC back to AC power connected to
the load. This is also called "double conversion" or
"dual conversion." The batteries are directly connected
to the DC level, which provides an excellent filter for
removing line noise. Effectively, this design isolates
the load from the incoming power and regenerates the
sine wave. This yields many benefits. First, this design
will protect against all 9 of the common power problems.
It allows the UPS to use almost any incoming power,
including generators. Second, this design allows the UPS
to change incoming voltages and even frequencies easily.
Third, because the load is always powered by the
inverter, when power fails, there is no transfer time
while the UPS switches from line power to battery power.
While for most computer applications the switching time
is not a problem, some industrial equipment can be
harmed (air conditioner compressors for example), making
this a better solution.
Online units are typically used in environments with
sensitive equipment or environments where a generator is
used to provide backup power to the UPS. Almost all UPS
units 5 kVA and above are online, although they can be
found in capacities as small as 1000 VA.
Because the AC output must be constantly generated by
the UPS inverter, any failure of this inverter could
potentially cause an interruption to the connected load.
This is the very thing that the UPS is designed to avoid
in the first place. As a measure of reliability, nearly
all double conversion UPS units have a sophisticated
monitoring system on the output that senses when the
voltage or current goes out of specification. On larger
UPS units, a solid state based bypass is then activated
to shunt incoming AC directly to the attached load
without interruption. This can be due to UPS output
inverter failure, input rectifier failure (and eventual
battery discharge) or other internal UPS failure. By
detecting and shunting raw incoming AC directly to the
load, these failures can be avoided but power filtering
is elimnated or reduced. Another mode that requires
bypass is fault clearing mode. A fault on the connected
load, such as a short circuit in a power distribution
panel or computer server power supply, may require more
current than the UPS inverter can produce, in order for
a fuse to blow, or a breaker to trip. During this mode
of operation, bypass current is supplied directly to the
output until the fault condition is resolved, usually in
a matter of milliseconds. Without bypass modes, all of
the other attached loads could lose power if even one
experiences a fault. In addition to a high speed
electronic bypass, most large (greater than 10KVA) UPS
units have one or more layers of switches and/or
breakers connected to the input and output to allow the
entire unit to be bypassed, shut down, and isolated for
maintenance without the connected loads being affected.
The ability for a UPS to bypass itself during
abnormal conditions drastically increases the
reliability of its output. Double online UPSes have
their frequency and phase synchronized with its input
(normal operation mode). It's very necessary when a UPS
transfers from normal mode to bypass mode not to disturb
the power in any way, including not abruptly changing
phase or frequency. This can disturb timing circuits
(extra zero crosses in the sine wave) or cause jerks in
a motors output.
Larger UPSes are expensive but are often a better
value. Fewer larger UPSes tend to be more reliable than
many smaller units (that don't contain bypass circuits).
These units may be marketed as
Power conditioners. In data centers, multiple sets
of UPS units may run in parallel providing dual sources
of conditioned power to static switches that then send
power to server loads. In such a system, a complete UPS
failure can occur without the loads connected to the
switches being affected.
Ferro-resonant
Ferro-resonant units operate in the same way as a
standby UPS unit with the exception that a ferro-resonant
transformer is used to filter the output. This
transformer is designed to hold energy long enough to
cover the time between switching from line power to
battery power and effectively eliminates the transfer
time. Because the transformer typically gives off a lot
of heat, these units are typically large, bulky, and
and are not as efficient as other technologies but are
very sturdy "workhorse" type UPSes".
DC systems
Many systems used in telecommunications use DC power
(often 48 V). Rather than converting AC to DC to charge
batteries, then DC to AC and then convert it back to DC
again, some equipment accepts 48 V DC power directly. By
simply converting AC power to DC power and adding
batteries to the DC side, one or more conversion steps
can be saved. There has been much experimentation with
DC power for computer servers, in the hope of reducing
the likelihood of failure and the cost of equipment.
Because there is more current to transfer the same
amount of energy at the lower DC voltage, larger
conductors are needed, and more energy is lost as heat.
On the surface, eliminating a conversion step may seem
more reliable, but the ability of online double
conversion AC systems to entirely remove themselves from
operation and transfer to bypass mode during certain UPS
failures and maintenance allows for the connected
servers to continue to function on unconditioned AC
power while the UPS is repaired. DC-based power systems
do not have this luxury, as it requires that all
equipment has special DC power inputs that cannot
utilize AC voltages in the event of a main DC rectifier
or power distribution failure. DC has typically been the
dominant power source for telecommunications, and AC has
typically been the dominant source for computers and
servers. Higher voltage DC (370 volts), however, may
find an eventual use in data center applications.
|